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Posted: 32 days ago | Total Views: 262
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Mechanical Head – Cement Manufacturing

  • Your Profile will be kept confidential

  •    West bengal
  •    Experience : 15-20 years
  •    Job ID : MIS/26/13
  •   Salary : As per market standards

Openings : 1

Job Description


Job Purpose

To lead the mechanical maintenance function of the cement plant by ensuring high equipment reliability, maximum plant availability, safe operations, and cost-effective maintenance practices.

Key Responsibilities

  • Lead mechanical maintenance for all plant sections, including Crusher, Raw Mill, Kiln, Cooler, Cement Mill, Packing Plant, Utilities, and Material Handling. 
  • Ensure maximum equipment availability through preventive, predictive, and condition-based maintenance. 
  • Plan and execute annual shutdowns and major overhauls within schedule and budget. 
  • Minimize equipment breakdowns and improve Mean Time Between Failures (MTBF). 
  • Optimize maintenance costs, spare parts inventory, and contractor performance. 
  • Lead root cause analysis (RCA) and implement corrective actions for recurring failures. 
  • Ensure compliance with safety, statutory, and environmental requirements. 
  • Drive reliability improvement, TPM, Lean Maintenance, and continuous improvement initiatives. 
  • Develop and mentor the mechanical maintenance team.  

Key Performance Indicators (KPIs)

  • Plant equipment availability 
  • Mechanical downtime 
  • MTBF and Mean Time to Repair (MTTR) 
  • Shutdown completion as per schedule 
  • Maintenance cost per tonne of cement 
  • Spare parts inventory optimization 
  • Safety performance (Zero Lost Time Injuries) 
  • Equipment reliability and breakdown reduction 

Desired Qualifications & Experience

  • Bachelor's degree in Mechanical Engineering. 
  • 15–20+ years of experience in cement plant maintenance. 
  • At least 5 years in a senior maintenance leadership role. 

Strong knowledge of rotary kilns, VRMs, ball mills, crushers, conveyors, fans, and material handling systems.





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